Product Description
Product Name |
Best price o f P series planetary gearbox for concrete mixer |
Series |
gear reducer |
Application |
Power Tranmission |
Bearing |
China Top brand HRB,LYC,ZWZ or other brands requested, CZPT |
Used |
industry machinery |
Specifications
The main transmission structure of the planetary gear reducer is: the planet wheel, the sun wheel, the inner ring gear.
Planetary reducer because of structural reasons, the CZPT reduction of the minimum of 3, the maximum general not more than 10, the common reduction ratio is: 3/4/5/6/8/10, the speed reducer series is generally not more than 3, but there is a part of the reduction ratio of customized reducer has 4 reduction. Relative to other reducer, planetary reducer with high rigidity, high accuracy (single level can be done within 1 minutes), Gao Chuandong efficiency (single level in 97%-98%), high torque / volume ratio, life maintenance and other characteristics. Because of these characteristics, the majority of planetary reducer is installed in the stepper motor and servo motor, used to reduce the speed, improve the torque, matching inertia. Planetary speed reducer of the highest rated input speed can reach 18000rpm (with the size of the reducer itself, the greater the speed reducer,the smaller the nominal input speed), the operating temperature is generally around -25 to 100 C, by changing the grease can change its operating temperature.
Precision planetary reducer for collocation servo motor so back gap grade (ARC) is very important. Different backlash grade price difference is quite large, planetary reducer can do more gear box link maximum deceleration ratio of 1 00000.
Operating parameters
Gear reducer gear transmission speed is not more than 10 m / s.
Input shaft rotation speed is not higher than 1500 rpm / min.
Working environment temperature of the reducer -+45 -40.
The speed reducer can be used for positive and reverse 2 to run.
Product Description
Company Profile
Certifications
Packaging & Shipping
FAQ
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Hardness: | Hardened Tooth Surface |
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Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Planetary |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 100000/Piece
1 Piece(Min.Order) | |
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Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes
Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:
Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.
High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.
Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.
Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.
High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.
Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.
Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.
Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.
Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.
Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.
In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.
Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment
Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:
High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.
Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.
Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.
Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.
Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.
Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.
Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.
Common Applications and Industries of Planetary Gearboxes
Planetary gearboxes are widely utilized across various industries and applications due to their unique design and performance characteristics. Some common applications and industries where planetary gearboxes are commonly used include:
- Automotive Industry: Planetary gearboxes are found in automatic transmissions, hybrid vehicle systems, and powertrains. They provide efficient torque conversion and variable gear ratios.
- Robotics: Planetary gearboxes are used in robotic joints and manipulators, providing compact and high-torque solutions for precise movement.
- Industrial Machinery: They are employed in conveyors, cranes, pumps, mixers, and various heavy-duty machinery where high torque and compact design are essential.
- Aerospace: Aerospace applications include aircraft actuation systems, landing gear mechanisms, and satellite deployment mechanisms.
- Material Handling: Planetary gearboxes are used in equipment like forklifts and pallet jacks to provide controlled movement and high lifting capabilities.
- Renewable Energy: Wind turbines use planetary gearboxes to convert low-speed, high-torque rotational motion of the blades into higher-speed rotational motion for power generation.
- Medical Devices: Planetary gearboxes find applications in medical imaging equipment, prosthetics, and surgical robots for precise and controlled motion.
- Mining and Construction: Planetary gearboxes are used in heavy equipment like excavators, loaders, and bulldozers to handle heavy loads and provide controlled movement.
- Marine Industry: They are employed in marine propulsion systems, winches, and steering mechanisms, benefiting from their compact design and high torque capabilities.
The versatility of planetary gearboxes makes them suitable for applications that require compact size, high torque density, and efficient power transmission. Their ability to handle varying torque loads, offer high gear ratios, and maintain consistent performance has led to their widespread adoption across numerous industries.
editor by CX 2024-05-10
Pd near me shop made in China replacement parts in Merida Mexico Series Helical Gear Planetary Gearbox for AC Servo Motor with top quality
We – EPG Team the most significant gearbox & motors , couplings and gears factory in China with 5 different branches. For more particulars: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828
PD Sequence Helical Gear Planetary Equipment Reducer for Servo Motor
Newgear Series Precision Planetary reducer gearbox for Industrial Robot and Computerized Arm
This helical planetary gearbox is utilised for servo motor and associated system which need to decrease velocity or enlarge torque! Newgear helical planetary gearboxes external diameter from 42 to 220, gear ratio from 3 to one hundred! It has large precision and are broadly utilized with servo motor this kind of like Panasonnic,Fuji, Mitsubishi, Omran,Delta, Teco.
Description:
(1).The output shaft is made of huge measurement,big span double bearing design,output shaft and planetary arm bracket as a entire.The input shaft is positioned straight on the world arm bracket to guarantee that the reducer has substantial running accuracy and optimum torsional rigidity.
(2).Shell and the inner ring gear employed integrated style,quenching and tempering right after the processing of the enamel so that it can attain substantial torque,higher precision,large use resistance.Furthermore surface area nickel-plated anti-rust therapy,so that its corrosion resistance significantly increased.
(3).The planetary gear transmission employs total needle roller with out retainer to improve the speak to surface,which significantly upgrades structural rigidity and services existence.
(4).The equipment is manufactured of Japanese imported substance.After the metal slicing procedure,the vacuum carburizing heat treatment method to fifty eight-62HRC. And then by the hobbing,Get the greatest tooth condition,tooth route,to guarantee that the gear of large precision and very good affect toughness.
(5).Enter shaft and sunlight gear integrated construction,in purchase to enhance the operation precision of the reducer.
Characteristic:
(1) Reduced Noise:The use of helical equipment design and style,to achieve a smooth,fairly operation of the reducer.
(2) Higher Precision:Backlash is 3 arcmin or much less,accurate positioning.
(3) Higher Rigidity,Large Torque:The output shaft utilised huge dimensions,huge span double support bearing design,which increases the rigidity and torque of the reducer.
(4) Higher Effectiveness:1-phase up to 95% or a lot more,2-stage up to ninety two% or much more.
(5) Routine maintenance-Free of charge:Reduced grease put on,can be lifetime lubrication.
(6) Sealing Impact is Good:Lubricating grease with substantial viscosity,not simple to separate the attributes,ip65 protection course to guarantee that no grease leakage.
(7) Installation Unrestrained:Can be installed arbitrarily.
(8) Vast Applicability:Applicable to any type of servo motor.
(9) An natural and organic [integral] total output axis.
Top quality inspection procedure:
We have 20 QC/QA personnel.10 rigorous QC processes such as incoming resources QC, IPQC ten Ageing examination QC100% goods will go by way of a 24-hours ageing take a look at QC)ahead of transport.
Package
Or we can make the neutral deal as customer’s request.
The use of original equipment manufacturer’s (OEM) part quantities or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our firm and the outlined substitute parts contained herein are not sponsored, authorized, or created by the OEM.