Product Description
Product Description
The NHK series is an economic version with a round body design, an integrated sun gear motor shaft design, and high-strength deep groove ball bearings. Mainly used in injection moulding robots, food packaging machines, filling machine lines, labelling machines, appliance production lines, non-metal processing equipment and many other industries.
Applicable industries:
Injection moulding robots, food packaging machines, filling machine lines, labelling machines, appliance production lines, non-metal processing equipment and many other industries.
Product Name: High Precision Planetary Gedarbox
Product Series:NHK Series
Features:High precision,low noise,light weight
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
Advantages:
High precision
Low noise
Light-weight
Detailed Photos
Product Parameters
Frame | modle | Ratio | Nominal | Maximum | Emergency | Nominal | Maximum | Permitted | Permitted axial load | Maximum | Maximum | Weight | Moment | Moment | Moment | Moment |
output torque | output torque | stop torque | input speed | input speed | radial load | radial load | axial load | of inertia(≤Φ8) | of inertia(≤Φ14) | of inertia(≤Φ19) | of inertia(≤Φ28) | |||||
090 | [Nm] | [Nm] | [Nm] | [rpm] | [rpm] | [N] | [N] | [N] | [N] | [KG] | [kgcm²] | [kgcm²] | [kgcm²] | [kgcm²] | ||
double | 15 | 50 | 80 | 200 | 3000 | 6000 | 1400 | 1900 | 2400 | 2200 | 4.2 | 0.13 | 0.28 | 0.72 | – | |
16 | 75 | 125 | 250 | 3000 | 6000 | 1400 | 1900 | 2400 | 2200 | 0.15 | 0.3 | 0.74 | – | |||
20 | 75 | 125 | 250 | 3000 | 6000 | 1500 | 2100 | 2400 | 2200 | 0.13 | 0.28 | 0.72 | – | |||
25 | 75 | 125 | 250 | 3000 | 6000 | 1600 | 2200 | 2400 | 2200 | 0.12 | 0.28 | 0.71 | – | |||
28 | 75 | 125 | 250 | 3000 | 6000 | 1700 | 2200 | 2400 | 2200 | 0.14 | 0.29 | 0.73 | – | |||
30 | 50 | 80 | 200 | 3000 | 6000 | 1700 | 2200 | 2400 | 2200 | 0.1 | 0.25 | 0.7 | – | |||
35 | 75 | 125 | 250 | 3000 | 6000 | 1800 | 2200 | 2400 | 2200 | 0.12 | 0.27 | 0.71 | – | |||
40 | 75 | 125 | 250 | 3000 | 6000 | 1900 | 2200 | 2400 | 2200 | 0.099 | 0.25 | 0.7 | – | |||
45 | 50 | 80 | 200 | 3000 | 6000 | 2000 | 2200 | 2400 | 2200 | 0.12 | 0.27 | 0.71 | – | |||
50 | 75 | 125 | 250 | 3000 | 6000 | 2100 | 2200 | 2400 | 2200 | 0.098 | 0.25 | 0.69 | – | |||
60 | 75 | 125 | 250 | 3000 | 6000 | 2200 | 2200 | 2400 | 2200 | 0.098 | 0.25 | 0.69 | – | |||
70 | 75 | 125 | 250 | 3000 | 6000 | 2300 | 2200 | 2400 | 2200 | 0.097 | 0.25 | 0.69 | – | |||
80 | 75 | 125 | 250 | 3000 | 6000 | 2400 | 2200 | 2400 | 2200 | 0.097 | 0.25 | 0.69 | – | |||
90 | 50 | 80 | 200 | 3000 | 6000 | 2400 | 2200 | 2400 | 2200 | 0.097 | 0.25 | 0.69 | – | |||
100 | 50 | 80 | 200 | 3000 | 6000 | 2400 | 2200 | 2400 | 2200 | 0.097 | 0.25 | 0.69 | – |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
---|---|
Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by CX 2024-03-27
China Aokman Ngw Series Cast Iron Planetary Wheel Speed Reducer Gearboxes dinamic oil planetary gearbox
Item Description
Item Description
AOKMAN NGW Series Solid Iron planetary wheel speed reducer gearboxes
NGW series gearboxes consist of single-phase(NGW11-NGW121),two-phase(NGW42-NGW122) and stree-phase(NGW73-NGW123).
1.Model Variety
NGW, NGW-L, NGW-S, NGW-QJ
2.Programs
NGW Planetary Equipment Units is broadly utilized in many regions such as metallurgy, mine, lifting, transportation, textile, cement, light market, chemical, pharmaceutical, dye printing and so on.
Thorough Photos
3.Merchandise Characteristics
(1) Modest quantity, mild weight, properly-knitted construction, big transmission electricity and high load ability. Compared with the common cylindrical equipment reducers of the same stage, its bodyweight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) Substantial transmission efficiency. 1-stage is up to 97%, 2-stage ninety four%, 3-phase 91%.
(3) The assortment of transmission electrical power is really vast, from 1kw to 1300kw.
(4) NGW Planetary Gear Models is made with hard-tooth-confronted, and can be employed extensively and in prolonged period of time.
(5) Massive transmission ratio
four.Technological Data(NGW)
Authentic Variation NGW Collection
Shafts Place: In Line
1 Phase: NGW11~NGW121 Ratio: 2.8~twelve.five
2 Phase: NGW42~NGW122 Ratio: fourteen~160
3 Phase: NGW73~NGW123 Ratio: 180~2000
New Design NGW Series
Shafts Placement: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line
Merchandise Parameters
NGW-S Sequence Planetary Gearboxes
Shafts Place: Appropriate Angle
Gearset: Spiral Bevel Gear Pair Built-in With Planetary Equipment Set
2 Stage: NGW-S42~NGW-S122 Ratio: eleven.2~80
three Stage: NGW-S73~NGW-S123 Ratio: fifty six~500
Phase | Product | Size | Ratio | Rated Energy |
Single-stage | NGW11~NGW121 | one~12 | 2.8~twelve.five | 2. 8-1314KW |
Two-phase | NGW42~NGW122 | 1~twelve | 14-160 | .7-517KW |
3-phase | NGW73~NGW123 | one~six | one hundred eighty-2000 | .16-47.1KW |
Varieties | Measurements | Nominal Ratio | Input Shaft Dia.(m6) | Output Shaft Dia.(n6) |
NAD | two hundred,224,…1800,2000 | 4~5.six
six.3~9 |
fifty~400mm
40~360mm |
60~630mm |
NAF | two hundred,224,…500,560 | four~5.six
six.3~nine |
fifty~130mm
forty~100mm |
sixty~220mm |
NAZD | 200,224,…1400,1600 | ten~eighteen | 30~240mm | sixty~560mm |
NAZF | two hundred,224,…500,560 | 10~eighteen | 30~85mm | 60~220mm |
NBD | 250,280,…1800,2000 | twenty~25
28~50 |
30~280mm | eighty~630mm |
NBF | 250,280,…500,560 | 20~twenty five
28~fifty |
thirty~80mm | 80~220mm |
NBZD | 250,280,…1400,1600 | 56~one hundred twenty five | 28~170mm | 80~560mm |
NBZF | 250,280,…500,560 | 56~125 | 28~55mm | eighty~220mm |
NCD | 315,355,…1800,2000 | 112~400 | 25~150mm | one hundred twenty~630mm |
NCF | 315,355,…500,560 | 112~400 | twenty five~50mm | one hundred twenty~220mm |
NCZD | 315,355,…1800,2000 | 450~1250 | 20~170mm | one hundred twenty~630mm |
NCZF | 315,355,…five hundred,560 | 450~1250 | twenty five~45mm | 120~220mm |
Packaging & Shipping
Company Profile
After Sales Service
Pre-sale solutions | one. Pick gear model. |
2.Layout and manufacture merchandise in accordance to clients’ unique necessity. | |
3.Teach specialized individual for clientele | |
Services for the duration of promoting | one.Pre-verify and acknowledge items forward of delivery. |
2. Assist clientele to draft resolving plans. | |
After-sale providers | one.Support consumers to put together for the 1st construction plan. |
two. Teach the first-line operators. | |
3.Just take initiative to eliminate the difficulties rapidly. | |
4. Supply complex exchanging. |
FAQ
1.Q:What sorts of gearbox can you make for us?
A:Main items of our organization: UDL series pace variator,RV series worm gear reducer, ATA sequence shaft mounted gearbox, X,B series equipment reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, a lot more
than 1 hundred designs and 1000’s of requirements
two.Q:Can you make as per custom made drawing?
A: Indeed, we offer customized service for clients.
three.Q:What is your conditions of payment ?
A: 30% Advance payment by T/T right after signing the agreement.70% ahead of delivery
four.Q:What is your MOQ?
A: 1 Set
If you have any need for our merchandise please come to feel totally free to make contact with me.
US $400 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery |
---|---|
Function: | Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
###
Customization: |
Available
|
---|
###
Stage | Model | Size | Ratio | Rated Power |
Single-stage | NGW11~NGW121 | 1~12 | 2.8~12.5 | 2. 8-1314KW |
Two-stage | NGW42~NGW122 | 1~12 | 14-160 | 0.7-517KW |
Three-stage | NGW73~NGW123 | 1~6 | 180-2000 | 0.16-47.1KW |
###
Types | Sizes | Nominal Ratio | Input Shaft Dia.(m6) | Output Shaft Dia.(n6) |
NAD | 200,224,…1800,2000 | 4~5.6
6.3~9 |
50~400mm
40~360mm |
60~630mm |
NAF | 200,224,…500,560 | 4~5.6
6.3~9 |
50~130mm
40~100mm |
60~220mm |
NAZD | 200,224,…1400,1600 | 10~18 | 30~240mm | 60~560mm |
NAZF | 200,224,…500,560 | 10~18 | 30~85mm | 60~220mm |
NBD | 250,280,…1800,2000 | 20~25
28~50 |
30~280mm | 80~630mm |
NBF | 250,280,…500,560 | 20~25
28~50 |
30~80mm | 80~220mm |
NBZD | 250,280,…1400,1600 | 56~125 | 28~170mm | 80~560mm |
NBZF | 250,280,…500,560 | 56~125 | 28~55mm | 80~220mm |
NCD | 315,355,…1800,2000 | 112~400 | 25~150mm | 120~630mm |
NCF | 315,355,…500,560 | 112~400 | 25~50mm | 120~220mm |
NCZD | 315,355,…1800,2000 | 450~1250 | 20~170mm | 120~630mm |
NCZF | 315,355,…500,560 | 450~1250 | 25~45mm | 120~220mm |
###
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
US $400 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery |
---|---|
Function: | Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
###
Customization: |
Available
|
---|
###
Stage | Model | Size | Ratio | Rated Power |
Single-stage | NGW11~NGW121 | 1~12 | 2.8~12.5 | 2. 8-1314KW |
Two-stage | NGW42~NGW122 | 1~12 | 14-160 | 0.7-517KW |
Three-stage | NGW73~NGW123 | 1~6 | 180-2000 | 0.16-47.1KW |
###
Types | Sizes | Nominal Ratio | Input Shaft Dia.(m6) | Output Shaft Dia.(n6) |
NAD | 200,224,…1800,2000 | 4~5.6
6.3~9 |
50~400mm
40~360mm |
60~630mm |
NAF | 200,224,…500,560 | 4~5.6
6.3~9 |
50~130mm
40~100mm |
60~220mm |
NAZD | 200,224,…1400,1600 | 10~18 | 30~240mm | 60~560mm |
NAZF | 200,224,…500,560 | 10~18 | 30~85mm | 60~220mm |
NBD | 250,280,…1800,2000 | 20~25
28~50 |
30~280mm | 80~630mm |
NBF | 250,280,…500,560 | 20~25
28~50 |
30~80mm | 80~220mm |
NBZD | 250,280,…1400,1600 | 56~125 | 28~170mm | 80~560mm |
NBZF | 250,280,…500,560 | 56~125 | 28~55mm | 80~220mm |
NCD | 315,355,…1800,2000 | 112~400 | 25~150mm | 120~630mm |
NCF | 315,355,…500,560 | 112~400 | 25~50mm | 120~220mm |
NCZD | 315,355,…1800,2000 | 450~1250 | 20~170mm | 120~630mm |
NCZF | 315,355,…500,560 | 450~1250 | 25~45mm | 120~220mm |
###
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by czh 2023-01-03